jan.1.2017 copyright 2017 hirose electric co., ltd. all rights reserved. nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 1 features 1. rated up to 30a single position connector can carry current of 30a with 10 awg conductor. please refer to table #1 for current ratings for multi-position connectors using other conductor sizes. 2. positive locking function reliable interior lock protects mated connectors from accidental disconnection. (fig.1) 3. prevention of incorrect connections to prevent incorrect connection when using multiple connectors having the same number of contacts, 3 product types having different mating configurations are available. (fig.2) 4. molded-in contact retention tabs handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. 5. prevention of incorrect board placement built-in posts assure correct connector placement and orientation on the board. 6. supports resin sealing allows potting up to 10mm. 7. prevention of short circuits between adjacent contacts each contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. increased retention force of crimped contacts improved pull-out force design. 9. full line of crimp socket contacts hirose has released df22c- * s-7.92c which has easy to push/release latch design. and df22b- * s-7.92c/ df22c- * s-7.92c which has improved electrical insulation properties. 10. in-line connections wire-to-wire connection is also available. space is saved with 2-row (22) layout for 4 pos. 11. ul, c-ul, and tv certified. keying for multiple use positive lock r type (guide key : right side, color : black) standard type (guide key : inside, color : natural) l type (guide key : left side, color : red) * the image on the left show header (the board dip side), the image on the right show the socket (cable side). * the guide key position is indicated in position facing the mating surface of the header. completely enclosed locking system protection from shorts circuits between adjacent contacts 2016.1 e df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) fig.1 fig.2 12. glow wire compliance (compliant with iec 60695-2-11) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 2 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) product specifications ratings current rating (note 1) voltage rating specification ul/c-ul tv ac/dc 1000v ac/dc 600v ac/dc 600v no. of contacts 1 2 3 4 5 10 awg 30a 25a 25a 22a 22a 12 awg 25a 20a 20a 18a 18a 14 awg 20a 18a 18a 15a 15a 16 awg 15a 15a 15a 13a 13a operating temperature range operating humidity range storage temperature range storage humidity range ul/c-ul/tv file no. and recognition no. ul : e52653 c-ul : e52653 tv : r9950703 -35 ? to 85 ? (note 2) 20% to 80% -10 ? to 60 ? (note 3) 40% to 70% (note 3) measured at 1ma and no higher than 20mv measured at dc=1000v ac 2500 v is applied for one minute. measured with a steel pin of 1.6 x 0.8 0.002 thickness 30 mating cycles frequency 10-55 hz, half amplitude 0.75 mm, 10 times in each of the three directions accelerated velocity : 490 m/s 2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction temperature : 40 2 ? ; humidity : 90 to 95%, left as it is for 96 hours (-55 ? : 30 minutes ? 5 to 35 ? : 5 minutes ? 85 ? : 30 minutes ? 5 to 35 ? : 5 minutes) for 5 cycles no more than 5m no less than 1,000m no flashover or breakdown 0.3n min., 5n max contact resistance : no more than 10m no electrical discontinuity of 1 s or greater no electrical discontinuity of 1 s or greater contact resistance : no more than 10m contact resistance : no more than 10m the resin parts should withstand the temperature and resist melting. 1. contact resistance 2. insulation resistance 3. withstand voltage 4. contact insertion and extraction forces 5. durability 6. vibration resistance 7. shock resistance 8. moisture-resistance 9. temperature cycles 10. solder heat resistance item specifications conditions product number structure df22 b l - 2 s - 7.92 c ( ** ) number of contacts : 1 to 5 contact pitch : 7.92 mm type of housing c : crimp housing dsa : straight header ds : right-angle header no letter : retainer connector type s : socket ds : double-row socket p : header ep : in-line plug dep : double-row in-line plug rs/p : retainer series name : df22 guide key type blank : inside (color: natural) r : right side (color: black) l : left side (color: red) form type sockets blank : standard height, standard lock (type i) b : long type, standard lock (type iii) c : long type, ergonomic lock (type iv) in-line plugs blank : with panel stop a : without panel stop applicable cable blank : ul1430 a : ul1015 applicable conductor 1416 : 14 to 16 awg 1012 : 10 to 12 awg plating specifications blank : tin plated a : gold plated packaging scf : socket contacts / reel sc : socket contacts / pack pcf : in-line plug contacts / reel pc : in-line plug contacts / pack note 1 : current rating of header is 30a (1 pos.), 25a (2 to 3 pos.) and 22a (4 to 5 pos.) note 2 : includes temperature rise caused by current flow. note 3 : the storage condition refers to long-term storage of the product on the shelf before assembly. please use the operating temperature for temporary storage such as pre-assembly and during shipping. note : standard color, colors of the differing coupling forms are black for df22r and red for df22l. materials / finish remarks ul94v-0 ---------- ul94v-0 ---------- product part material finish sockets crimp contacts headers insulator contacts insulator contacts polyamide high conductivity copper alloy polyamide (glass reinforced) high conductivity copper alloy color : natural white (note) tin-lead plated or gold plated color : natural beige (note) tin-copper plated or gold plated socket, header df22 a - 1416 scf a contacts flow : 250 ? , 10 sec hand soldering : temperature of soldering iron at 300 ? for 3 seconds q q qi ! 1 i o o ! 1 ! 0 ! 0 w w e e r r t t y y u u nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 3 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. type i height : standard type, standard lock note : the part number and hrs no. have changed to reflect the product form change of the 2 to 5 pos. types. shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22-1s-7.92c(28) df22-2s-7.92c(28) df22-3s-7.92c(28) df22-4s-7.92c(28) df22-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 standard type (guide key : inside, color : white) unit : mm unit : mm unit : mm type 1 standard lock 1 a (11.55) no. of contacts indicator cavity no. 14.5 20 8 7.7 type 1 standard lock 3 a (11.55) contact no. 1 no. of contact s indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 20 1 pos. 2 to 5 pos. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 shown with terminated and contacts installed. hrs no. part no. no. of contacts a b df22r-1s-7.92c(28) df22r-2s-7.92c(28) df22r-3s-7.92c(28) df22r-4s-7.92c(28) df22r-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 r type (guide key : right side, color : black) 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 hrs no. part no. no. of contacts a b df22l-1s-7.92c(28) df22l-2s-7.92c(28) df22l-3s-7.92c(28) df22l-4s-7.92c(28) df22l-5s-7.92c(28) 1 2 3 4 5 8.00 15.50 23.42 31.34 39.26 ----- 7.92 15.84 23.76 31.68 l type (guide key : left side, color : red) 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 crimp sockets (standard height type) nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 4 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) ----- 15.84 ----- 7.92 15.84 23.76 type iii height : long type, standard lock type iv height : long type, enhanced ergonomic lock shown with terminated and contacts installed. type 4 height : long type, user-friendly operation 1 a (12.75) 14.5 23 8 7.7 no. of contacts indicator cavity no. type 4 height : long type, user-friendly operation type 3 height : long type, standard lock 3 a contact no. 1 (12.75) (11.55) no. of contacts indicator cavity no. polarity mark a b p=7.92 7.7 10.4 14.5 23 1 pos. 2 to 5 pos. shown with terminated and contacts installed. crimp sockets (height, long type) standard type (guide key : inside, color : white) standard type (guide key : inside, color : white) note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. note 1 : bag packaging (100 pcs/pack). order by number of packs. note 2 : every even number position has a different locking design. hrs n o. part no. no. of contacts a b df22b-2s-7.92c df22b-3s-7.92c df22b-4s-7.92c df22b-5s-7.92c 2 3 4 5 15.50 23.42 31.34 39.26 7.92 15.84 23.76 31.68 680-1097-5 680-1098-8 680-1099-0 680-1100-8 hrs n o. part no. no. of contacts a b df22c-1s-7.92c df22c-2s-7.92c df22c-3s-7.92c df22c-4s-7.92c 1 2 3 4 8.00 15.50 23.42 31.34 680-1101-0 680-1102-3 680-1103-6 680-1104-9 r type (guide key : right side, color : black) hrs n o. part no. no. of contacts a b df22cr-3s-7.92c 3 23.42 15.84 680-1130-9 l type (guide key : left side, color : red) hrs n o. part no. no. of contacts a b df22cl-1s-7.92c df22cl-3s-7.92c 1 3 8.00 23.42 680-1133-7 680-1135-2 unit : mm unit : mm unit : mm unit : mm nov.1.2016 copyright 2016 hirose electric co., ltd. all rights reserved. 5 df22 series 7.92mm contact pitch high-current connectors for internal power supplies (ul, c-ul and tv listed) b recommended pcb layout (board thickness : 1.60.1) cavity no. no. of contacts indicator 10.8 2.3 0.8 9.3 1.5 4.05 12.45 18.1 3.7 10.8 3.2 3.2 3.9 8.7 a 1 cavity no. no. of contacts indicator polarity mark a b 9.7 12.45 9 18.1 3.7 1.4 ?1.5 3.45 0.8 4.35 a3 1 pos. 2-r0.5 2.5 +0.1 0 1 +0.1 0 8.5 +0.1 --0.2 11.10.1 3.40.1 3.20.05 1 pos. ) # ( * % # % * ( # ) * % # % * & |